Since 1972, with the introduction of FLUOROPOLYMER coating
in America, TEFCOTTM
coated studs bolts and nuts are widely used for enhanced corrosion
resistance, permanent thread lubrication and consistently
low applied torque to induced tension (clamping load). Since
then, almost all international petrochemical, oil drilling
rigs and chemical process industries have specified these
studs for both offshore and land based applications.
Apart from these TEFCOTTM coated B7 stud,
bolts are installed under sea splash zones and chemical environments
with great success |
COATING
PROCESS
BLINEX
FILTER COAT PVT LTD has perfected the Fluoropolymer
/ Fluorocarbon fastener coating process. Surface preparation
of the fastener, prior to coating, is a very important step.
We use the latest industry accepted methods to thoroughly
clean all the contaminants from the fasteners. Manufacturing
oils, rust and scale are removed to ensure the highest quality
coating.
Superior corrosion
resistance is created by the application of a series of coatings.
A metallic base coat is applied first, followed by an adhesion
coat. The adhesion coat creates a chemical bond between the
base coat and the top coat. The top coat, a heat cured Fluoropolymer
coating containing PTFE, is used to seal the two under coatings
and give easy on/easy off characteristics.
Fluoropolymer
coatings are extremely durable and don’t come off easily removed
during normal usage. During assembly of fasteners in the field,
the coating can sometimes be damaged. With most other Fluoropolymer
coatings, this results in exposed bare metal that quickly
begins to show corrosion and causes the coating to fail. Our
metallic base coat ensures superior corrosion resistance and
continues to provide protection even under the harshest conditions.
Comparisons
with other Coatings
Black, cadmium
plated, and hot dipped galvanized bolts will freeze when subjected
to the corrosive environments found in manufacturing plants,
offshore oil rigs etc. Most often removing the nuts requires
a cutting torch.
With
BLINEX TM Fluoropolymer coating, the same
nuts and bolts exhibit easy on and easy off characteristics
increasing worker safety.
Cadmium plated
and hot dipped galvanized bolts provide similar corrosion
resistance. These coatings have undergone the standard salt
fog test (ASTM B117) and have been rated at 96 hours of corrosion
resistance.
With a BLINEX
TM Fluoropolymer coated bolt that rating
jumps to as much as 1000 hours. The additional corrosion resistance
allows fasteners to be disassembled quickly, saving lost down
time and man-hours.
Galvanizing produces
a coating that is uneven, rough and thick. The rough surfaces
make assembly difficult and a tight even tension on each bolt
impossible. If used in sealing joints such as flanges, heads
or inspection covers, the inconsistent tension forms an uneven
fit resulting in a high probability of leaks. With a BLINEXTM
Fluoropolymer coated bolt, tighter more consistent tensions
are achieved with less required torque.
Fluoropolymer
/ PTFE Coatings for small components
Coatings for
small components like automotive parts, bearings, camera parts,
clippers, clock parts, connectors, drills (power, hand), electronic
insulators (buss, cap, pin, post, switch, suspension), gears,
hinges and pins, instruments, marine hardware, nails, needles,
pencil sharpeners, piston rings, springs, tractor parts, typewriters,
washers, zipper slides.
There are many
formulations of TEFCOTTM
for bulk application for complex small components are
coated accurately and completely. And because they are available
in a wide range of colors, no separate Colour finish is needed
- saving time ands cost.
A major application
area is in the automotive, chemical, textile, electric etc.
industry where TEFCOTTM coatings
on small fasteners give corrosion resistance and ensure correct
tensioning from the applied assembly torque. |